Industry Solutions

Tailored for Your Type of Work

OpsNova adapts its views, terminology, and workflows to match your project context. Whether you fabricate reactors, develop new products, assemble precision components, or run operational improvement programmes — pick your mode at signup and everything configures automatically.

Vertical 01

Job Shop & Custom Fabrication

High-mix environments where every job is different and the shop lives by machine utilisation. OpsNova gives job shops instant digital job visibility — from quotation to invoice — without the complexity of a full ERP.

  • Machine Utilisation Board

    Real-time view of every work centre — what's running, what's queued, what's idle. Drag-and-drop to re-sequence without touching the schedule.

  • Rapid Job Setup — Under 2 Minutes

    Create a job card from a customer order in under 2 minutes. Route it to work centres, assign an operator, and it appears on their phone immediately.

  • Kanban-style Shop Floor View

    Queued / In Progress / On Hold / Done columns with drag-and-drop. Supervisors see all active jobs across all machines on a single screen.

  • Barcode Scan Check-In / Check-Out

    Operators scan a job card QR code to start and stop time. Actual vs estimated time tracked per operation with no manual timesheet entry.

🏭
Best fit: Sheet metal fabricators, machining job shops, welded structure manufacturers, and tool & die makers with 1–50 operators. T1 Starter gets you live in 60 minutes; T2 adds scheduling and QC.
Shop Floor — Live Kanban
Queued (3)
JC-2814
Flange Plate — 10mm MS
Plasma Cut · Est 3h
JC-2815
Bracket Assembly — 4 off
Welding · Est 5h
JC-2816
Tool Holder M16
Turning · Est 2h
In Progress (2)
JC-2810
Pressure Nozzle — SS316
65% · Operator: Rajan
JC-2812
Conveyor Frame Section
40% · Operator: Suresh
Done (2)
JC-2808
Support Gusset — 25 off
Completed · QC ✓
JC-2809
End Plate — 6mm HR
Completed · Dispatched
⟳ Auto-refreshes every 30 seconds 📱 Same view on mobile
ETO Project — 6-Phase Gantt with Hold Points
Wk 1–2 Wk 3–4 Wk 5–6 Wk 7–8 Design Procurement Shell Fab Welding PWHT Hydro Test Today H R W H H
H — Hold W — Witness R — Review
Vertical 02

Engineer-to-Order (ETO)

Reactors, pressure vessels, heat exchangers, and custom machinery — every job unique, every delivery date a customer commitment. OpsNova manages the entire lifecycle from drawing issue to stamped documentation package.

Pressure vessel fabrication in heavy engineering workshop
  • Drawing Revision Control

    Full register with IFA / IFC / As-Built status, automatic supersession, and operator-facing "current revision only" view.

  • H / W / R Hold Point Gating

    Job cards physically locked at hold points. System-enforced — no workaround, no paper bypass. Full digital audit trail for IBR / ASME audits.

  • ITP Tracker & Sign-off

    Every inspection point against planned date, actual date, and signatory. Variance reports highlight late inspections before they delay dispatch.

  • MDR Auto-Assembly

    One click to generate the complete, indexed Manufacturer's Document Register — all certs, reports, and ITP records compiled automatically.

🏭
Best fit: Pressure vessel fabricators, heat exchanger manufacturers, custom machinery builders, and any shop requiring IBR, ASME, or CE mark documentation. T3 Advanced tier.
Vertical 03

Assembly & Discrete

Auto parts, electronics assemblies, pumps and valves — products where every component matters and the customer expects serialised traceability from raw material to finished unit. OpsNova handles the entire BOM-driven production cycle.

5
BOM levels
100%
Serial traceable
PPAP
Documentation ready
  • BOM Explosion & Work Order Generation

    Explode multi-level BOM into component requirements. Generate work orders for each sub-assembly with auto-material reservation from stock.

  • Line Balancing & Cycle Time Tracking

    Define takt time, assign operations to stations, and track actual cycle times per operator. Identify bottleneck stations before they starve the line.

  • Serial & Lot Traceability

    Every finished unit carries a serial number linked to all components, sub-assemblies, operators, and inspection records. Full genealogy tree on demand.

  • PPAP Documentation

    Structured PPAP level tracking — MSA, capability studies, control plans, and sample submission reports collected and packaged for customer submission.

🏭
Best fit: Automotive tier-2/3 suppliers, pump and valve manufacturers, electronics and PCB assemblers. T2 Standard covers most needs; T3 adds PPAP and API integrations.
BOM Explosion — Centrifugal Pump
⚙️ Centrifugal Pump CP-50/32 Serial 1 EA
🔩 Pump Casing Sub-Assy 1 EA
CI Casing Body — EN-GJL-2501 EA
Wear Ring (front) — Bronze1 EA
Gasket — CAF 3mm1 EA
🌀 Impeller Assembly Serial 1 EA
SS316 Impeller (closed)1 EA
Impeller Key 5×5×201 EA
📊 Shaft & Bearing Group 1 Set
Shaft EN24 — ⌀25×3001 EA
Bearing SKF 6205-2RS2 EA
Mechanical Seal 25mm1 EA
Finished Good Sub-Assembly Component
NPD Project — Stage-Gate View
G0
Ideation & Feasibility
Concept brief · market assessment · go/no-go
✓ Approved
G1
Design & Prototyping
Engineering drawings · prototype builds · design review
✓ Approved
G2
Testing & Validation
Lab tests · field trials · performance sign-off
In Progress
G3
Scale & Launch Readiness
Production transfer · documentation handover · launch
Pending
Project Progress
Stage 2 of 4
55% complete
18
Open tasks
4
Team members
2
Gate reviews due
Vertical 04

R&D & Innovation Projects

New product development, technology validation, and innovation programmes are complex, cross-functional, and milestone-driven. OpsNova gives R&D teams a structured stage-gate framework — with full task management, design review tracking, and document control — without the rigidity of an engineering MES.

  • Stage-Gate Project Structure

    Define development phases — Ideation, Design, Validation, Scale — as structured gate stages. Each gate requires sign-off from nominated reviewers before the next phase begins. No more informal email approvals.

  • Cross-Functional Team Collaboration

    Engineering, QA, manufacturing, and commercial teams work in a single shared workspace. Task comments, file attachments, @mentions, and activity feeds replace fragmented email threads. Real-time status always visible.

  • Prototype & Test Tracking

    Log test iterations with parameters, results, and pass/fail outcomes. Link test records to specific prototype revisions. Full experiment history maintained for technical reports, IP filings, and regulatory dossiers.

  • Design Freeze & Document Control

    Lock design specifications at each gate with a formal design freeze. All subsequent changes must go through a deviation request workflow. Auto-version all attached drawings, specs, and test reports.

🔬
Best fit: Engineering R&D departments, new product development teams in industrial companies, tool and machinery innovation programmes, and organisations running APQP or structured NPD processes. T2 Standard and above.

Not Sure Which Tier?

Here's a quick guide to match your team size and project complexity to the right OpsNova tier. You can always upgrade without data migration.

T1 Starter
👥 1–5 users

Choose T1 if you…

  • Run a small team with fewer than 10 active projects at a time
  • Currently manage work via WhatsApp groups, emails, or spreadsheets
  • Don't need Gantt scheduling — a Kanban board is enough
  • Want to be live this week, not next month
  • Need Hindi or Marathi UI for your field team
Best for: small fabricators, micro job shops, single-shift operations
T2 Standard
👥 5–30 users

Choose T2 if you…

  • Coordinate multiple teams, work centres, or project streams
  • Need Gantt scheduling with critical path visibility
  • Run formal QC inspections or project review cycles
  • Need a work breakdown structure and resource tracking
  • Want a client or stakeholder portal to share progress
Best for: engineering teams, mid-size fabricators, R&D departments, job shops with QC needs
T3 Advanced
👥 30–200 users

Choose T3 if you…

  • Manufacture to IBR, ASME, CE, or third-party inspection codes
  • Require drawing revision control and a formal ITP
  • Submit an MDR or documentation dossier at project close
  • Manage sub-contractors or external inspectors digitally
  • Need REST API integration with existing ERP, PLM, or MES
Best for: pressure vessel shops, ETO fabricators, regulated manufacturers

Ready to Configure for Your Team?

Tell us what you build and how you manage projects today. We'll walk you through a focused demo built around your actual project types and team structure.

Request a Demo