Product Overview

Operation Workflow Redefined

A precision-engineered 8-module ERP that connects every working part of your chemical manufacturing operation — from recipe design to final dispatch, with complete batch traceability and real-time role-based dashboards accessible on desktop and mobile.

0
Integrated Modules
0%
Batch Traceability
360°
Operational View
0
Report Modules
The Challenge

Why Chemical Manufacturers Need CATALYST

Running a chemical business on spreadsheets, standalone apps, and manual registers creates costly blind spots — CATALYST closes them all.

⚠️ Without CATALYST

No end-to-end batch traceability — failed batches can't be root-caused
Recipe versions managed in Excel — prone to errors and unauthorized changes
QC data scattered across paper registers — no trend visibility
Procurement and production not linked — inventory shortages stop production lines
Manual e-way bills and invoicing — delays, errors, compliance risk
No batch costing — can't calculate actual production cost vs. price-list

✓ With CATALYST

Every batch linked back to raw material lots — 100% traceable from dispatch to source
Versioned BOM & recipe with authentication — only authorised changes, full audit trail
Parametric QC with graphical trend analysis — proactively improve formulations
MRP-driven procurement triggered by production plan — zero stock-out surprises
Automated e-way bills, customisable invoices, direct email dispatch — error-free
Real batch costing vs. price-list — know your margin on every production run
System Architecture

8 Integrated Modules

Every module in CATALYST is tightly integrated — data created in one module automatically flows into the next, eliminating re-entry and reducing errors.

🧪
Module 01

Product Design

Material masters, multi-phase BOM & recipe management with version control and authentication.

🏭
Module 02

Procurement

Purchase orders, vendor quotations, goods receipt with QA gating, vendor master, label printing.

📦
Module 03

Inventory Management

Real-time stock tracking, reconciliation, reorder alerts, Material Resource Planning (MRP).

⚙️
Module 04

Batch Production

Production batch scheduling, FIFO stock allocation, batch-wise costing, production logs.

🔬
Module 05

Quality Assurance

Parametric test certificates, vendor approval workflow, graphical QC trend analysis.

📈
Module 06

Sales & Dispatch

Sales orders, dispatch scheduling, automated e-way bills, customisable invoice formats.

💰
Module 07

Financials

Production cost analysis, price-list management, Tally integration add-on, costing projections.

📊
Module 08

Reports & Dashboard

Role-based dashboards, drill-down reports, graphs, Excel & PDF export across all modules.

End-to-End Flow

Complete Operational Workflow

Every transaction in CATALYST flows through an interconnected pipeline — data created in one step automatically populates and informs the next.

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Product
Design
🏭
Procurement
📦
Inventory
& MRP
⚙️
Batch
Production
🔬
Quality
Assurance
📈
Sales &
Dispatch
💰
Financials
📊
Reports & Dashboard
Analytics layer spanning all modules — drill-down, graphs, Excel/PDF export
↑ All modules feed into the unified reporting layer
Real-World Impact

Measurable Results

Metrics from CATALYST deployments across chemical manufacturers in India.

0
Batches Managed
across active deployments
0%
QC Pass Rate
average batch quality score
0%
Batch Traceability
RM lot to finished goods
0
Modules Integrated
zero data re-entry between modules
The CATALYST Advantage

Why Choose CATALYST

🎨

Customised Design

Adapted to your specific operational workflows. Not a one-size-fits-all solution — shaped around your chemical manufacturing business.

Lightweight & Fast

Minimal hardware requirements. Deploy without expensive infrastructure upgrades — runs efficiently on existing workstations.

🖥️

User-Friendly

Intuitive interface means faster adoption, fewer training cycles, and higher staff productivity from day one.

🔗

Tally Integration

Optional Tally add-on exports purchase and sales data directly — eliminates duplicate entry, maintains financial integrity.

👥

CRM Add-On

Integrates with Semantic's CRM solution for unified customer relationship management alongside order processing.

📐

Scalable by Design

Start with what you need, scale up as you grow — add modules, features, and users without system replacement.

Get Started

Ready to Transform Your Chemical Operations?

Get in touch and our team will walk through each module with your specific product line and workflow.